Custom Bubble Mailers
Padded poly and kraft bubble mailers with peel-and-seal closures, printed edge to edge for e-commerce, apparel, and subscription shipping.
- MOQ from 100
- Digital proof included
- Delivery in 7 days
- Free design support
Compare with rigid boxes, custom printed boxes, and eco-friendly packaging.
Free design support
Get help with dielines, artwork, and material choices.
Digital proof included
Review structure and artwork before production begins.
Bulk shipping options
Plan repeat orders, fulfillment, and wholesale delivery.
Eco materials
Choose kraft, recycled, FSC, and low-impact finishes.
Specifications
Built for the way you sell and ship.
Choose your size, material, finish, and insert details. We will help you balance presentation, durability, and unit cost.
Material Options
Poly bubble, kraft paper padded, and metallic poly stocks in standard and custom sizes.
Custom Finishing
Full-colour flexographic or digital printing, matte or gloss film, and tamper-evident seals.
Build & Protection
Bubble or paper cushioning, self-seal strips, and tear-resistant seams for parcel shipping.
Custom sizing
Dimensions, inserts, and tolerances can be planned around your actual product.
Materials & finishes
Pick the stock, then the finish.
Every bubble mailers order is quoted on the exact board and finish you choose. These are the options most brands start from.
Materials
Natural kraft
Unbleached kraft board with one-colour or full-colour print.
White SBS paperboard
Smooth bleached board for sharp full-colour retail print.
Corrugated E / B flute
Cushioned board for mailers, shippers, and heavier products.
Rigid chipboard
Thick wrapped board for premium, non-collapsible boxes.
Finishes
Full-colour print
CMYK and Pantone printing inside and out.
Soft-touch matte
Velvety matte lamination with scuff resistance.
Spot UV gloss
Glossy raised highlights over matte artwork.
Foil stamping
Metallic gold, silver, or holographic foil accents.
How ordering works
Simple quote-to-production process.
Share size, quantity, and artwork goals
Compare materials, finishes, and quantity breaks
Approve dieline and digital proof
Move into production and delivery planning
Popular variations
Choose a structure, then customize it.
Printed Bubble Mailers
Matte or gloss poly bubble mailers with full-colour branding on both sides.
Kraft Padded Mailers
Paper-based padded mailers with one-colour printing for a recyclable option.
Custom Mailer Boxes
Corrugated mailer boxes when the product needs a rigid, branded unboxing.
Compostable Mailers
Plant-based compostable mailer bags for low-impact shipping programs.
Related products
Tailor‑Made Protection for Retail E‑commerce Custom Bubble Mailer boxes combine a lightweight kraft outer shell with a poly‑coated bubble interior, delivering the perfect balance of strength and cushioning for apparel, subscription boxes, and fragile accessories. The peel‑and‑seal closure eliminates the need for extra tape, speeding up fulfillment while keeping branding consistent. Because the surface can be printed edge‑to‑edge, your logo, product details, or seasonal graphics become part of the package itself, turning every shipment into a mini‑advertisement.
Design Flexibility & Finishing Options At Packadex you can choose from matte or glossy finishes, spot UV accents, and custom die‑cut windows that showcase the product inside without compromising protection. The interior bubble layer can be adjusted in density to match the weight of the items you ship, while the kraft exterior can be left natural for an eco‑friendly look or printed in any colour palette you need. Free digital proofs let you see the exact layout before production, and our low MOQ—starting around 100 units—makes it easy to test new designs or seasonal campaigns.
Buying Considerations for Online Retailers When selecting bubble mailer boxes, think about the typical order size, the fragility of the items, and the brand experience you want to convey. Our worldwide shipping ensures you can source the same high‑quality packaging whether you fulfil from a local warehouse or a central hub. Because each project is unique, we recommend discussing material thickness, closure style, and print options with our team; a quick request for a quote will trigger a fast turnaround and a custom solution that fits your budget.
Ready to upgrade your shipping experience? Get a Quote or explore our full range of Mailer Boxes.
FAQ
Quick answers before you quote.
What makes bubble mailer boxes different from regular mailers?
Bubble mailer boxes add a built‑in layer of air‑filled cushioning, so items arrive protected without the need for separate padding. The kraft exterior also offers a printable surface for branding, unlike plain poly mailers.
Can I print my logo across the entire surface?
Yes. Packadex offers full‑bleed edge‑to‑edge printing, allowing your branding or artwork to cover the whole box. Free digital proofs let you review the design before production.
Is there a minimum order for custom bubble mailer boxes?
The minimum order starts at roughly 100 units, which keeps costs manageable for small‑batch runs or seasonal promotions.
Do you ship internationally?
Packadex ships worldwide, so you can source your custom bubble mailers whether you fulfil domestically or from overseas locations.
How do I know which material thickness is right for my product?
Material density depends on the weight and fragility of what you’re shipping. Our team can advise on the best bubble thickness and kraft weight based on your specific items; just request a quote for personalized guidance.
Need help choosing?
Request pricing, samples, or material guidance.
Send your specs and our team can help compare materials, finishes, inserts, and quantity breaks.
Material guidance
Digital proofing
Bulk pricing
Get Your Custom Packaging Quote
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