Custom Bubble Mailers
Padded poly and kraft bubble mailers with peel-and-seal closures, printed edge to edge for e-commerce, apparel, and subscription shipping.
- MOQ from 100
- Digital proof included
- Delivery in 7 days
- Free design support
Compare with rigid boxes, custom printed boxes, and eco-friendly packaging.
Free design support
Get help with dielines, artwork, and material choices.
Digital proof included
Review structure and artwork before production begins.
Bulk shipping options
Plan repeat orders, fulfillment, and wholesale delivery.
Eco materials
Choose kraft, recycled, and low-impact finishes.
Specifications
Built for the way you sell and ship.
Choose your size, material, finish, and insert details. We will help you balance presentation, durability, and unit cost.
Material Options
Poly bubble, kraft paper padded, and metallic poly stocks in standard and custom sizes.
Custom Finishing
Full-colour flexographic or digital printing, matte or gloss film, and tamper-evident seals.
Build & Protection
Bubble or paper cushioning, self-seal strips, and tear-resistant seams for parcel shipping.
Custom sizing
Dimensions, inserts, and tolerances can be planned around your actual product.
Materials & finishes
Pick the stock, then the finish.
Every order is quoted on the exact material and finish you choose. These are the options most brands start from.
Materials
Poly bubble
Lightweight film with a bubble lining for parcel shipping.
Kraft padded
Paper outer with padded lining for a paper-based look.
Compostable film
Plant-based mailer film for low-impact shipping programs.
Finishes
Full-colour print
Full-colour artwork printed edge to edge on poly or paper mailers.
Water-based inks
One- or two-colour water-based print on kraft paper mailers.
How ordering works
Simple quote-to-production process.
Share size, quantity, and artwork goals
Compare materials, finishes, and quantity breaks
Approve dieline and digital proof
Move into production and delivery planning
Popular variations
Choose a structure, then customize it.
Printed Bubble Mailers
Matte or gloss poly bubble mailers with full-colour branding on both sides.
Kraft Padded Mailers
Paper-based padded mailers with one-colour printing for a recyclable option.
Custom Mailer Boxes
Corrugated mailer boxes when the product needs a rigid, branded unboxing.
Compostable Mailers
Plant-based compostable mailer bags for low-impact shipping programs.
Related products
Poly, kraft, or compostable bubble mailers
Custom bubble mailers are padded envelopes, not boxes: a printed outer layer with a bubble or paper cushion inside and a peel-and-seal flap, so orders ship without extra void fill or tape. Poly bubble mailers are the lightest option and resist water and scuffs in transit, which suits apparel, accessories, cosmetics, and small electronics. Kraft padded mailers give a paper look for brands that want a natural feel, and compostable mailers suit low-impact shipping programs.
Printing and finishes
Your logo and artwork can run on both sides of the mailer. Flexographic printing in one or two colours keeps unit costs low on larger runs, while digital printing handles full-colour artwork, gradients, and short runs. Matte or gloss film changes how the print reads on the doorstep, and a tamper-evident seal adds security for higher-value orders. Every order starts with a free digital proof so you can check logo placement before production.
Choosing the right size
Bubble mailers are sized by inside width and length. Measure your product's width and length, then add its thickness plus a little room for the padding, so the item slides in without stretching the seams. You can quote a standard size or custom dimensions, and it helps to share the heaviest item you plan to ship. If the product is fragile, rigid, or the unboxing is part of the brand experience, a corrugated mailer box protects better than a padded envelope.
Ready to price your mailers? Request a quote with your size, quantity, and artwork.
FAQ
Quick answers before you quote.
What is the difference between poly and kraft bubble mailers?
Poly bubble mailers use a plastic film outer that is light and water resistant. Kraft padded mailers use a paper outer with padding inside for a natural look. Both take custom print; the right choice depends on your product, brand look, and recycling goals.
What size bubble mailer do I need?
Mailers are sized by inside width and length. Measure your product, add its thickness plus a little room for the padding, and share the heaviest item you ship. Your quote can use a standard size or custom dimensions.
Can you print my logo on both sides?
Yes. Artwork can be printed on both sides, using flexographic printing for one- or two-colour designs or digital printing for full-colour artwork. You approve a free digital proof before production.
Are bubble mailers recyclable?
Kraft padded mailers with paper cushioning can usually go in paper recycling where accepted. Poly bubble mailers are generally taken at store drop-off film recycling rather than curbside. Check local rules, or consider compostable mailers.
When should I use a mailer box instead of a bubble mailer?
Choose a corrugated mailer box when the product is fragile or rigid, needs inserts, or when the unboxing is part of your brand experience. Bubble mailers are best for soft goods and small items where low weight and postage cost matter.
Need help choosing?
Request pricing, samples, or material guidance.
Send your specs and our team can help compare materials, finishes, inserts, and quantity breaks.
Material guidance
Digital proofing
Bulk pricing
Get Your Custom Packaging Quote
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